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大家一定以為,只要給錢,就一定會有人做,如果不做,那就錢給的不夠。
You must think, with the money, there will be someone to do, if not, then the money is not enough.
但是現(xiàn)在就確實碰到了這樣一筆訂單,客戶是近幾年發(fā)展迅猛的高端珠寶品牌,專門在一線城市的超A類商場開門店,而且都是開在卡地亞、寶格麗旁邊,這地位不言而喻。
However, they did receive such an order right now. The customers were high-end jewelry brands that had developed rapidly in recent years. They specialized in opening stores in super-a malls in first-tier cities, and they all opened next to Cartier and Bulgari. Thier position is self-evident.
找我們制作2000個油漆包裝盒,剛開始打樣呢,是沒問題的,打樣就做了2個包裝盒,完美通過樣板,緊接著客戶就打來定金,下單開始制作大貨。
They looked for us to produce 2000 paint packaging boxes. Just started proofing, it was no problem. Proofing on the 2 packaging boxes which perfectly through the template. Then the customer made a deposit, the order began to make bulk goods.
大貨之中才真正出現(xiàn)了問題,手工的產(chǎn)品,沒有辦法做到百分之百完美,找遍全中國的工廠都是一樣的,導(dǎo)致了報廢率極高,做5個要報廢5個,相當于要5個盒子就要做10個,從10個里面挑出5個好的。
The real problem was in the big goods. There was no way to make the handmade products 100% perfect. It was the same in all the factories in China, resulting in a very high scrap rate. If you made five, you would have to scrap five, the equivalent of 5 boxes to do 10, from 10 out of 5 good.
客戶的要求是漆面沒有一顆白點沒有一?;覊m,沒有一絲劃痕,所有面都是拋光的亮亮。做出去的盒子都被退了一半回來。
The customer's requirements are painting without white spots and dust, without trace of scratches and all surfaces are polished bright. Half of the boxes made were returned.
140*140MM的小盒子,講究卻很大。合頁是純銅定制的,他的緊密度和開關(guān)卡住的角度都是在工廠的機器上調(diào)整了很久,光是合頁就看了10多家工廠,造價比普通合頁貴了6倍不止,大部分工廠都達不到要求,派了3個人出去找,在網(wǎng)上找,去工廠看并且打樣才合格的,現(xiàn)在還經(jīng)常斷貨。
140 by 140 mm small box was complex. The hinge was custom made of pure copper. The tightness of the hinge and the angle at which the switch jammed were adjusted on the machine in the factory for a long time. The hinge alone had seen more than 10 factories and was more than six times more expensive than an ordinary hinge. Most of the factories are not up to the requirements. We sent 3 people out to find, looking online, to the factory and proofing just qualified, and now often out of stock.
內(nèi)飾的燙金logo也是,之前做的戴比爾斯的小盒子都沒有這么復(fù)雜的工藝。大部分盒子燙金一遍就過,這款盒子先上一遍色,再冷燙一遍,這樣的logo有深度且燙金的顏色不會被扣掉,如果一定要暴力使用非要使用蠻力,那就另當別論了。
The gilded logo on the interior was the same, and none of the previous De Beers boxes had such a sophisticated craftsmanship. Most of the boxes would be bronzed once. This type of box would first be colored and then cold-pressed again. This logo would have depth and the bronzing color would not be deducted. If they had to use violence and brute force, that's a different story.
由于數(shù)量少,開模成本高,當時選擇了用木胚來制作,這個木胚是上下前后兩頭圓弧,圓弧的用手工包幾千個,其中也有包的不一樣的角度,角度不同,但是內(nèi)飾是開了刀模的,都是一樣內(nèi)飾,外盒卻有點輕微不同,沒有辦法,木胚也是報廢了好多。
Due to the small quantity and high cost of mold-opening, the wood embryo was chosen to be made at that time. This wood embryo was made of two circular arcs, up and down, front and back. The circular arcs were wrapped by hand in thousands of pieces, and some of them were wrapped at different angles. Though the interior is the same, the outer box is slightly different. No way, wood embryo is a lot of scrap.
至于漆面是重頭戲,關(guān)鍵中的關(guān)鍵。漆面找了合作的4家工廠,沒有一家愿意接,哪怕加錢人家現(xiàn)在都不愿意做,一是要求高,二是產(chǎn)能低數(shù)量又少,工廠同樣的時間做別的貨產(chǎn)能高出貨快返工率低,4家廠子都不愿意做,但是接了客戶的單了,頂著石頭都要做完,好幾家廠子收了錢又退了,寧愿虧本也不想再做這款盒子,磨了太多工時。
As for the paint is the main event, the key in the key. We have found 4 factories to cooperate with, none of them are willing to accept. Even if we pay more money, they are not willing to do it now. One is high demand, the other is low production capacity and small quantity. The factory was able to produce other goods at the same time and had high output and low rework rate. Four factories were unwilling to do it, but after accepting the orders from the customers, they had to finish it even under the weight of stones. Several factories received money and refunded it. They would rather lose money than making this box again. It took too much man-hours.
當時,我也差點想放棄了,同樣的時間,我做別的品牌盒子,或許早就出貨了。但是我骨子里是不愿意認輸?shù)?,不到最后一刻不能放棄?/span>
At that time, I almost wanted to give up. The same time, I do other brand boxes, perhaps already shipped. But my bones were not willing to admit defeat, not to the last moment can not give up.
最后又跟我們廠長協(xié)商商量,這批盒子或許工廠是虧本在生產(chǎn)的,工人都做的怕了,看到這款盒子都后怕,但是客戶要用 ,我們再費一些時間,又重新做了一批盒子,這次精挑細選,當然要達到客戶的要求,一定是報廢很多個的。
Finally, we discussed with our factory director that perhaps the factory was producing these boxes at a loss, and the workers were all afraid of doing so. They were all afraid when they see this type of box, but the customers needed to use it. We would take some more time, again made a batch of boxes. This was carefully selected. Of course, to meet customer requirements, it must be scrapped a lot of.
最終客戶一來看:“嗯,這批合格了”
The end customer came in and said, “Well, this batch is good.”
這真的是我近期最開心的一天
This is really the happiest day I've had in a while
既能做鐘表、珠寶的展柜,又能做陳列道具的工廠,也許國內(nèi)沒有第二家,歡迎來鑫峰廠試試。
Can Do both watches, jewelry display cabinets, and can do display props factory, perhaps there is no second domestic, welcome to try Xinfeng Factory.
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